Why One Style Won’t Fit All

You’ve started a brewing company that’s grown into a household name. People love your brews so much that you’ve decided to make shirts as a way to share in the pride you all have. The tricky part is that people come in all shapes and sizes. How are you going to make a shirt that looks good on everyone? The good news is enough cuts and fits exist for you to find what works best for your brand. In this post we go into detail about shirt sizing and fit so you can learn what your brand needs.

Threadbird tanks black market brew

Black Market Brewery prints shirts and tanks to promote their brand

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2 Undeniable Reasons Custom Clothing Always Comes Out On Top!

“I can’t find ANYTHING I like!” Sound familiar? If you’ve ever spent countless hours looking for new clothes and end up with a whole lot of nothing – it might be time to take things into your own hands. What better way to get something you actually like than to have the resources readily available to create your own custom clothing?

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Short Sleeve Ring Spun Cotton Comparison Chart

You’ve heard us say it before… not every t-shirt is created equal. When you start brainstorming your next order, you will be confronted with a long list of available garments in each Fabric category. This week, we’ve created a comparison chart to highlight the 6 most popular garments in the “Short Sleeve Ring Spun Cotton” category. In short, Ring Spun Cotton is a tighter, stronger weave with a softer feel. In the apparel industry, Ring Spun is often referred to as Fashion Fit. These shirts are a nice step up from your Basic Cotton shirt and are often preferred in the Clothing Industry.

In the following chart, we have listed the 6 most popular Ring Spun Cotton Short Sleeve T-Shirts, showing their price per garment based on the number of colors in the print. To help you better understand how to use this chart, let’s take an example:

Acme, Inc. wants to print a 2 color design on the Gildan 64000. Using the following chart, they would find G64000 under the header ‘2 Color’. The price per garment is $5.85. Since they are printing 100 shirts, they would multiply $5.85 x 100 shirts to get their total of $585.

Be sure to read the Manufacturer’s description following the chart to find out more about each particular garment. Please email us any time if you have questions about a particular garment or if you would like a recommendation.

Chart Comparing Short Sleeve Ring Spun Cotton T-Shirts

American Apparel 2001

Manufacturer’s Description:

Weight: 4.3oz | 100% Ring Spun Cotton | 100% Fine Jersey Cotton (Heather Grey contains 10% Polyester). Durable rib neckband. Made of 100% fine ring-spun combed cotton, this lightweight fine jersey is exceptionally smooth and tight-knit, making it a perfect surface for screen printing.

Anvil 980

Manufacturer’s Description:

Weight: 4.5oz | 100% Ring Spun Cotton | 100% Combed Ring Spun Preshrunk Cotton Jersey. Side seamed with shoulder-to-shoulder tape. Double-needle stitching on sleeve and bottom hem.

Canvas 3001

Manufacturer’s Description:

Weight: 4.2oz | 100% Ring Spun Cotton | Comfort and style with a super-soft drape you want to sleep in. 30-single 100% combed and ring-spun cotton 4.2oz shoulder taping.

Gildan 64000

Manufacturer’s Description:

Weight 4.5oz | 100% Ring Spun Cotton | Narrower 3/4″ rib knit collar. Deluxe 30’s ring spun softness. Euro style fit in neck/shoulder/sleeves. Seamless double needle collar. Taped neck and shoulders. Double needle sleeves and bottom hem. Quarter-turned to eliminate center crease.

Next Level 3600

Manufacturer’s Description:

Weight: 4.3oz | 100% RIng Spun Cotton | 100% Combed Ring Spun Jersey Cotton. Set in collar.

Tultex 0202

Manufacturer’s Description:

Weight: 4.5oz | 100% Ring Spun Cotton | 30/1’s fine knit jersey. Tubular construction. Ribbed crew taped neck and shoulders with double needle sleeves and bottom hem. Tear-away tag. Reactive dyed. Dischargeable (Heather – 90% Cotton/10% Polyester).

 


Understanding Discharge Printing & Waterbase Printing

Customers frequently ask us about discharge printing or waterbase printing and why it works on some garments but not others. There’s a lot of information floating around promising that discharge will or will not work, but oftentimes the information lacks insight about the effectiveness or limitations of the ink. When working with discharge ink, there’s a difference between “Will this work?” and “Will this look good?”. We wanted to take a moment to discuss discharge, equipping you to make the distinction between these two questions and enabling you to determine what is best for your project.

The first thing to look at is the ink itself. Let’s start with an important point: all discharge ink is waterbase (water based) but not all waterbase ink is discharge. (You may need to re-read that last one a few times). The distinguishing factor between discharge and waterbase is that discharge contains an additive called ZFS (Zinc Formaldehyde Sulfoxylate for the super technical). ZFS creates a chemical reaction that essentially removes the dyed color of the material, allowing the waterbase ink to re-dye the material at the same time. For this reason, waterbase ink works best on light colored garments and discharge ink works best on dark colored garments.

When considering waterbase or discharge ink, you might try thinking of them as “dyes”. When waterbase ink is applied, the shirt color will affect the ink color, as the waterbase “dye” interacts with the material “dye”. For example, a white waterbase print on a red shirt will appear somewhat pink. Or a yellow waterbase print on a blue shirt will appear green. These results are not bad in and of themselves; in fact, they may act in your favor depending on the vision you have for your project. Some customers are intentional about these results to achieve a faded/vintage effect. Take a look at the following image for reference:

Understanding Discharge Printing & Waterbase Printing
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Threadbird Printing 101

For anyone new to Threadbird Printing, here’s a basic rundown of how our screen printing ordering process works. Feel free to leave any questions in the comments, and I’ll be sure to answer them. Thanks!

Step 1: Get Acquainted

When you start thinking about placing a print order, take a few minutes to look through the Website. We list our pricing, file prep and provide tons of tips. Reading through this info will make sure you don’t hit any surprises along the way.

If you can’t find something you’re looking for, drop us an email and we can get you a custom quote.

Step 2: Your Design

Next, you’ll need to get your design ready for printing. Your artwork should be sized to print, in either a 300 dpi file or in a vector file format. See our File Prep page for more info on how to prepare your order, including downloadable shirt templates and imprint sizes.

We like to receive your files with colors separated into different layers, but if you’re not able to do that yourself, we can do it for you. If you’re not sure how many colors it will take, feel free to ask in advance.

We would also prefer to set the halftone pattern. If your design has large halftone dots it isn’t a big deal, so just ignore this, but if it is for detail and shading, your print will come out better if you allow us to set them. We have everything calibrated for the dot gain we will get using our inks and it is impossible for us to adjust for dot gain if the half tone is preset. Another issue that can come up is moire pattern, that is where we get an unwanted pattern in the final print caused by the halftone angle being set incorrectly.

It also helps us a lot when you know the Pantone color of the inks you want to use, so if you know those, please include them.

Step 3: Place Your Order and Send Your Art

Using our online order form (Coming Soon), you’ll give us your contact info and specify your print placement, product, sizes and colors. Very important: If you need your order by a certain date, be sure to note it here.

Email all artwork files to printing@threadbird.com. If the files are too big to email, please use YouSendIt.com.

Step 4: Approve Estimate and Pay Invoice

Once you place your order, we’ll use our trusty FreshBooks system to send you an estimate with your final charges, including shipping costs. If you need to make any last changes, this is the time to do it.

Once you accept it, we’ll send you the invoice, which you can pay online by credit card, PayPal or through the mail by check. If you mail a check your order maybe delayed until the check has been received and the money has cleared.

Once your order is paid, we’ll order your blanks and get rolling!

Step 5: Approve Mock

Before we put your items on the press, we’ll send you a digital mock up for final approval. It shows your garment color, print placement, print size, ink colors and final quantity. We do this to make sure everyone is on the same page. Once you approve it, we are smooth sailing.

Step 6: On the Presses

Step 7: Receive It and Love It… and Sell It!

You will get the shirts in 8-12 business days, plus average shipping time, via UPS.


All for Samples, Samples for All

Sometimes the best way to get motivated is to feel the prints for yourself, so we recently launched the Threadbird Sample Store on Storenvy . We’ve printed up some great sample t-shirts and screen printed posters showing off the inks we use, allowing you to make an informed decision before you place your order.

T-Shirts

Our sample t-shirt comes in either Black or Heather Grey. The men’s shirts are printed on Canvas 3001 (4.2oz 100% Ring Spun Cotton). The women’s shirts are printed on Bella 6004 (4.2oz Ring Spun Cotton). Both are great, comfortable and stylish options. The shirts come with a descriptive postcard which explains each ink used on the shirt design.

  • Threadbird Black Sample Tee
  • Threadbird Gray Sample Tee

The best part is, each shirt is only $5 with free shipping. If you like what you see (and we hope you will!), when you get your shirts printed with us, we will give you the $5 back as a credit on your order! Just let us know that you ordered a sample shirt and give us your Storenvy order #, we’ll handle the rest!

Screen Printed Posters

Our sample screen printed poster is a 3-Screen Print. We used white, a silver metallic and a light blue to dark blue split fountain gradient to create these posters. The art is an adaptation of our sample shirts, and a great showing of the things we can do with our screen printed posters. 

Threadbird Screen Printed Poster Samples

The posters are printed on Mr. French 140# Speckletone Kraft and 140# Black Top. Just like the shirts, the posters are only $5 with free shipping, and we offer the same credit when you place your order with us. 

We’re also throwing in some great vinyl sticker samples that we know you’ll love! Place your sample order today