2 Undeniable Reasons Custom Clothing Always Comes Out On Top!

“I can’t find ANYTHING I like!” Sound familiar? If you’ve ever spent countless hours looking for new clothes and end up with a whole lot of nothing – it might be time to take things into your own hands. What better way to get something you actually like than to have the resources readily available to create your own custom clothing?

1. Creating Something Of Your Own Just Feels Better

Custom printing gives you the ability to look your best – regardless of what’s trendy at the moment. Want to rock a t-­shirt with your favorite quote, or maybe an image of a bear eating a s’more by a campfire? We can make that happen. Seeing your custom shirts worn by friends, family, co-workers, acquaintances or strangers can be incredibly rewarding because, well, that was all your doing! At Threadbird, we’re confident in our ability to give you the custom clothing you’ve always wanted and help bring your ideas and creativity to life.

  • Threadbird Custom Clothing for Kids
  • Threadbird Custom Clothing Ideas

That being said, it’s not just our ability to print unique designs on a wide range of apparel that makes our custom clothing at Threadbird so great. It’s also our wide variety of sizes. With apparel ranging in size from XS to 6XL, you can rest assured that your apparel will not only look good, but it will fit well too.

2. Work With Actual Human Beings

You heard us right – there’s a reason we have little-to-no automation in our process.  Every customer, every order and every need is unique and we have a deep understanding of that – no amount of automation out there comes close to the personalized, attentive guidance we offer.  Just starting out with your custom clothing idea? We’ll make sure every part of the process is crystal clear and will offer our expert recommendations along the way.

  • Unique Custom Clothing at Threadbird
  • A Unique Custom Clothing Design - Threadbird

Threadbird Custom Clothing

Have a question about how we can help you out with your custom clothing idea? Give us a call, chat with us on the website, or shoot us an e-mail. We’d love to hear from you and are more than happy to help in any way we can!


How To: Have A Smoother Ordering Process

Sometimes in life there are opportunities to make things a whole lot easier on yourself (and others). Placing an order with us is no exception to that rule.

When you are ready, there are few simple steps you can take to guarantee a smooth and pain-free order process. Your Customer Service Rep may also want to hug you.

1. Details, Details, Details.

The more details you provide when you submit your quote request, the faster you’ll get your prints! Give us any and all details you have. There’s rarely such a thing as too much information in this case. The more we have the easier it is for our Customer Service Reps to quickly and accurately build your estimate with minimal back and forth and revisions.

What kind of details are we talking about?
  • Print location – Where do you want your design printed (Front, Back, Sleeve, etc)? Will you have more than one print location on the same shirt?

front1

 

back

  • Pantone colors – If you have any specific colors that you would like to print, you will need to provide us with a color from the Pantone Coated Swatch Book. If you don’t have a book, we will do our best to match the color we see on our screen to the one in your artwork, but be aware that oftentimes colors can appear differently from monitor to monitor.
  • Any special printing details – Does your print need to be a specific size? Does it need to be off-center? Remember, be specific if you need to!
  • Ink type – This will largely depend on the garment type you are using, however, let us know if you have a preference and we can tell you if it will work. You can learn more about your options here. You can also check out more about our ink printing styles in this blog post

2. Give Us the Breakdown.

We also need to know all the details about the garments you would like to print on. Which garments? Which garment colors? What is the size breakdown?  The more details, the merrier. Not sure which garments to print on? Don’t worry, just ask! One of our CSR’s can help you determine which garment(s) will be best for your particular project. You can also browse our garments here.

Screen Shot 2015-08-12 at 2.11.34 PM

When you’re figuring your number of garments, make sure you keep our minimums in mind! For example, all 1-2 color prints require a minimum of 24 pieces. You can get all the details about our minimums here.

3. Not Just Any File Type…

To create a mock that will result in the best end result for your print job, our Art & Mocks team will need a high resolution vector file. Not sure if your file is what we need? Check out our File Prep page or this blog post for more details about what we’re looking for.

Before submitting your artwork, make sure your file is:
  • High Resolution
  • 300 dpi (dots per inch)
  • The desired size you want it printed
  • NOT: a photo, sketch, Paint or Word file, etc.

It’s as simple as that! Once you’ve submitted your Quote Request Form, one of our lovely Customer Sales Reps will build your estimate and before you know it your order and mocks will be approved, we’ll work our printing magic and your order will be on it’s way to your door.

Have questions? We’ll gladly answer them! Just shoot us an email at printing@threadbird.com.


Threadbird Finishing Options: Hem Tags

“What the heck is a hem tag?”

A great way to add an extra branded touch to your shirts is by having custom tags sewn onto the shirt. We can put them in the neck of the shirt, but we can also put a hem tag on the sleeve or at the bottom of the shirt. Threadbird does not manufacture these, but if you supply them we will take care of adding them to your shirts. We recommend ordering your tags from www.clothinglabels4u.com.

“Are there different types of hem tags?”

There are two kinds of hem tags, and it’s really just a matter of preference. Both are great options!

  • Center fold – These labels have a center fold and the edges are heat sealed, to prevent fraying. You would wrap this label around the bottom hem of your t-shirt/beanie and top sew a tad below the top heat sealed part.
  • Manhattan fold – These labels have a top and bottom fold and a center fold as well. So you would wrap this label around the bottom hem of your t-shirt/beanie and top sew along the top folded part. Gives a neat finished look.

“What size does my design need to be?”

Hem tags are commonly created in 1” X 1” (25.4mm X 25.4mm) squares (open label being 1” X 2”). However, most manufacturers can adjust the size to guarantee it works best for your design. NOTE: Be sure to include an extra 1/8 SA on top for sewing when folded.

“What’s all this talk about damask labels?”

When discussing hem tags, you might hear the term damask labels referenced. Damask refers to the size of thread used and there are two kinds – 100 denier damask and 50 denier damask. 50 denier damask yarn will be half the size of the 100 denier damask yarn, resulting in finer detail and a softer feel. Damask is made of polyester yarns and comes in hundreds of colors. Now you know!

“How much longer will my order take?”  

One thing to note when ordering hem tags is that manufacturing the actual tags can take up to a few weeks, so plenty of time needs to be allowed prior to us receiving the tags to add to your garments.

On our end we estimate roughly 2-5 additional days to the turnaround time per finishing on standard orders. Our team can help to offer better timeline estimates once your order has been placed and all approvals have been made.

“So, how much??”

We’ve mapped it all out for you. One thing we recommend, however, is that you send us extra hem tags. If you include a buffer of about 10% extra that allows room for loss, error or manufacturer defects. Again, the pricing below is only for sewing the hem tags on – not the actual manufacturing.

Hem Tag Pricing

We’re big fans of this finishing option for an extra branded touch on garments. Check out the site if you’re interested in placing an order or have any other questions.


Best Printing Styles for Screen Printing

There is an ongoing debate over the best way to screen print. Threadbird Printing has been working to develop an answer so that we can continue to deliver the best possible product to our customers. What we’ve found is that each style has its pros and cons and there is not one perfect process. It also comes down to who is doing the actual printing (there are good printers and bad printers) and what the customer is looking for. Personally, I like my prints to be soft, either no-feel or with a slight hand (barely any feel). However, some customers associate a thicker print with higher quality.

One of the things I love about screen printing is the science behind it. The ink, as well as the shirt itself, have such an effect on the end result. The shirt color and fabric can affect the outcome of the print. An experienced printer knows this and can help you better understand what results you will get. For example, some people believe you can only use discharge on 100% cotton shirts. This is not true; however, discharge does work “best” on 100% Cotton. On tri-blends or 50/50 blends, a discharge print will come out looking faded and vintage which may be the look you are going for. If you are not looking for a vintage print and want to use discharge ink, 100% cotton is the only option.

So, let’s take a look at the 4 most popular print styles today: plastisol, waterbase, discharge and hybrid.

Plastisol

Plastisol is the traditional style of screen printing that has been around forever. It is the most commonly used ink for screen printing because it is the cheapest and most user-friendly. It works on all types of fabrics, produces bright colors and is perfect for color matching. Like the name implies, plastisol inks are essentially plastic. The major downside to using plastisol inks is that the thickness of the ink can make the final print a bit on the rough side, which can feel heavy and less breathable. Colors can also bleed together when they touch and you do not get as much detail. Very detailed prints with small dots or lines may not print well.
Plastisol

Waterbase

Waterbase inks are as they sound, water-based. This makes them eco-friendly and easy to clean up. The water is mixed with a dye or pigment and then evaporated during the drying stage of printing. You have a slight hand (soft feel) after printing with waterbase inks, but it becomes no-feel after its first wash. Waterbase ink blends into the shirt instead of sitting on top of it. One downside of using waterbase inks is that they are less opaque, so the color of the shirt will influence the print itself. For example, a bright red ink on a black shirt will come out as a very dark red. Waterbase delivers the best results on white or very light colored shirts with dark colored inks. When printing lighter colored inks on dark colored shirts, the ink colors will change resulting in a more vintage look. Because of this we can’t guarantee color matching when using waterbase inks.
Waterbase

Discharge

Discharge is waterbase ink with an added bleaching agent. This allows us to print waterbase ink on dark garments by bleaching out the color of the shirt and replacing it with a new color. Discharge inks are also no-feel once washed. Discharge produces the best results on 100% cotton shirts because cotton is the “only” fabric that will bleach. You can use discharge on other fabrics, but you will see the texture of the polyester (and other threads) through the print. This could result in a very cool “distressed” looking print. There are exceptions to the rules, for example, if you are printing on a poly-cotton heather shirt and the poly is white, you will see great results using discharge. Unfortunately, certain colors like royal, red, kelly green and purple do not discharge completely. Like waterbase, the ink color will be affected by how well the shirt will discharge, so we cannot guarantee color matching. Print colors are also usually more muted when printing with discharge.
Discharge

Hybrid (Discharge Underbase/Premium Standard)

Premium Standard is a name we created. This is our standard ink which is used on 80% of the jobs we print. It’s a hybrid between discharge printing and plastisol. We use discharge as the underbase (bottom layer) with a soft style plastisol on top. The end result is a really soft print with brighter and more accurate colors – the best of both worlds! You may be thinking, “That sounds great! Why don’t you use it all the time?” Premium Standard may sound like your best option, but it isn’t perfect. As we mentioned above, using discharge requires a garment that discharges well. If we can use the discharge to make the underbase white or as white as possible, the top coat will print much better. If the underbase does not discharge well, the top colors will not look as good, however they will be brighter and more accurate than using discharge alone.
Hybrid

So which printing style is the best? Personally, I would go with the hybrid (Premium Standard), our most popular printing style. There is no additional charge for Premium Standard because the best quality printing is what matters the most. In the end, the best style comes down to personal preference and what will work best with your garments and final design. Each design is different and we are here to make sure yours look amazing! Reach out to one of our printing experts today and lets make something amazing together!