American Apparel 2001: T-Shirts for Screen Printing

Hello Threadbirds!

Today is the start of a new series called “Drawing a Blank”. This blog series will hopefully give you an insight into the world of blank t-shirts for screen printing. We understand that choosing the perfect brand and style is crucial when setting up a new order for your clothing line, brand, startup, band or personal event. We at Threadbird want to give you insight on every shirt we have to offer. That way you can make an informed decision on what shirt to choose for your apparel printing needs. Today’s shirts are a standard, in the screen printing industry.


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Threadbird Printing 101

For anyone new to Threadbird Printing, here’s a basic rundown of how our screen printing ordering process works. Feel free to leave any questions in the comments, and I’ll be sure to answer them. Thanks!

Step 1: Get Acquainted

When you start thinking about placing a print order, take a few minutes to look through the Website. We list our pricing, file prep and provide tons of tips. Reading through this info will make sure you don’t hit any surprises along the way.

If you can’t find something you’re looking for, drop us an email and we can get you a custom quote.

Step 2: Your Design

Next, you’ll need to get your design ready for printing. Your artwork should be sized to print, in either a 300 dpi file or in a vector file format. See our File Prep page for more info on how to prepare your order, including downloadable shirt templates and imprint sizes.

We like to receive your files with colors separated into different layers, but if you’re not able to do that yourself, we can do it for you. If you’re not sure how many colors it will take, feel free to ask in advance.

We would also prefer to set the halftone pattern. If your design has large halftone dots it isn’t a big deal, so just ignore this, but if it is for detail and shading, your print will come out better if you allow us to set them. We have everything calibrated for the dot gain we will get using our inks and it is impossible for us to adjust for dot gain if the half tone is preset. Another issue that can come up is moire pattern, that is where we get an unwanted pattern in the final print caused by the halftone angle being set incorrectly.

It also helps us a lot when you know the Pantone color of the inks you want to use, so if you know those, please include them.

Step 3: Place Your Order and Send Your Art

Using our online order form (Coming Soon), you’ll give us your contact info and specify your print placement, product, sizes and colors. Very important: If you need your order by a certain date, be sure to note it here.

Email all artwork files to printing@threadbird.com. If the files are too big to email, please use YouSendIt.com.

Step 4: Approve Estimate and Pay Invoice

Once you place your order, we’ll use our trusty FreshBooks system to send you an estimate with your final charges, including shipping costs. If you need to make any last changes, this is the time to do it.

Once you accept it, we’ll send you the invoice, which you can pay online by credit card, PayPal or through the mail by check. If you mail a check your order maybe delayed until the check has been received and the money has cleared.

Once your order is paid, we’ll order your blanks and get rolling!

Step 5: Approve Mock

Before we put your items on the press, we’ll send you a digital mock up for final approval. It shows your garment color, print placement, print size, ink colors and final quantity. We do this to make sure everyone is on the same page. Once you approve it, we are smooth sailing.

Step 6: On the Presses

Step 7: Receive It and Love It… and Sell It!

You will get the shirts in 8-12 business days, plus average shipping time, via UPS.


Threadbird Artist Series: Elevated Engineering

We recently sat down with one of our wonderful clients, Neil Westfall, to talk about his clothing line Elevated Engineering. If the name strikes you as familiar, it may be because he is the guitarist of A Day to Remember. Elevated Engineering has been Neil’s outlet for expression through design as opposed to music. Enjoy.

Elevated Engineering Logo
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Threadbird Artist Series: Bon Bon Vie

The 5th installment of Threadbird’s Artist Series brings us to the heart of the windy city. We caught up with Shari Neal to find out more about the heart behind Bon Bon Vie…

What is Bon Bon Vie? It’s such a unique name, how did you come up with it?

Bon Bon Vie is my t-shirt line that I started in 2010. I got the name from the song “Bon Bon Vie” by T.S. Monk (YouTube link here). I found out about the song from a friend and I really liked the name and it seemed really unique.

Why did you decide to start Bon Bon Vie?

There are a few reasons. I decided to start Bon Bon Vie because I needed an outlet where I could just design and be creative outside of work. I also have always wanted to start my own business. And last, I love t-shirts.

Your designs aren’t the average “emptees” print with large monsters or 100 bright colors. How do you come up with the designs for Bon Bon Vie?

The designs are just things that are in my head. They are usually from song titles or things friends say, Chicago related (where I was born & raised and still live), etc. I have never been into complicated designs. I like things that are really simple. I tend to also approach t-shirt designs like I would a logo. I like my tees to be something that people will see and remember.

What have been your biggest hurdles to overcome in getting this far with Bon Bon Vie?

I would say the biggest hurdle has been doing everything myself. I’m kind of a control freak, so I convinced myself I could do everything. Not true! Seriously people, hire professionals to do the stuff you’re not good at. It’ll save you a lot of time and money.

New clothing companies sprout up on a daily basis. What do you feel sets Bon Bon Vie apart from everyone else?

Well, though I have men’s tees too, there don’t seem to be a lot of small female owned tee companies out there that cater to women…so I truly believe I bring a fresh perspective.

Do you have any advice you could impart to budding clothing lines who could learn from mistakes you may have made in your past?

YES. Do your research! Get a business plan book, learn everything there is to know about this industry. Also, do not start a business without having enough money to do so and definitely plan how you plan to get funding (see my comment about getting a business plan book above). And make sure you are passionate about this. It will be hard work if you want to be successful at this…the passion is what gets you through the times that suck.

We always ask a few desert island questions… If you could only take one of each, what would they be: 1) Book 2) Music 3) Something Random?

  • Book: “All my friends are dead.”
  • Music: Michael Jackson’s “Off The Wall” album
  • Something Random: A notebook

Is there a featured product right now, or something that you’d like us to highlight?

Nope, no featured tees at the moment. But I have 2 new tees coming out soon. You can see them here & here.

What has been your favorite piece so far? Why?

My favorite tee is Brown Skin Lady because it was the first tee I thought of. I had that idea in my head for years and I always imagined it in a 70’s Foxy Brown kind of font. It was also the first tee I got printed and it continues to be my best seller.

Do you have any message you’d like to share with people who will read this about Bon Bon Vie?

Ummm…I hope you like my tees. And feel free to follow me on Twitter (http://twitter.com/#!/ShariBonBonVie) & Facebook (http://www.facebook.com/bonbonvie)

Is there a sale going on or a possible coupon code we can give out with the feature?

Yup! Use the discount code THREADBIRD for 10% off your order!


Common Misconceptions: Screen Printers Carry Stock

In this series of articles, I am going to attempt to uncover some of the most common misconceptions that customers have about screen printing. Hopefully through these articles the world of screen printing will make more sense to you and lift the veil of mystery behind how your t-shirts actually get made.

The first misconception that customers have about screen printers is that they actually stock t-shirts on their shelves. A few years ago, when I was getting shirts printed for my band, I just assumed that the screen printer had all the t-shirts on hand. Working at Threadbird has shown me that many people have the same assumption.

So lets talk a bit about the reasons, positives and negatives, why most screen printing companies don’t carry stock themselves.

Reason #1: Too many brands, styles and colors

Let’s use our most popular selling t-shirt, the American Apparel 2001 unisex tee, as an example. The AA 2001 alone (not including the AA 2001 Organic) comes in almost 60 different colors and 7 different sizes! Take a moment to envision how much warehouse space would be required to stock that inventory. Now multiply those numbers out over the 30+ styles of standard crew neck t-shirts that Threadbird offers…

Reason #2: Manufacturers, wholesalers and shipping times

There are wholesalers out there that specialize in buying stock directly from manufacturers. These companies warehouse and ship stock to screen printers within a matter of days! They have the warehouse space, buying power and shipping power and play a vital step in the success of getting your t-shirts to us, allowing us our to concentrate on our specialty, screen printing.

Reason #3: Money, money, money…

Most importantly, not stocking inventory allows us to keep costs down and keep customers happy.

Does ordering stock slow down the process?

The entire screen printing process (normally) takes around two weeks to complete and getting stock only takes a matter of days which really never effects the customer. The only times there might be an issue are if a customer changes their mind on what stock they want after an order is placed or suppliers (occasionally) run out of certain sizes or colors. Having stock run out is not very common, but can happen from time to time. In the event that certain stock does run out, Threadbird is excellent at finding you a comparable option.

How will I know if I like the feel and fit?

Threadbird will gladly order sample blanks for you so that you know exactly how the shirt will feel, fit and look. Never hesitate to ask your Threadbird rep if you have questions on blanks or if you really want a hands on approach have them order you some blanks and compare for yourself!

We hope this helps! Stay tuned for the next installment of Common Misconceptions…

Cheers,
Adam Hendle
adam@threadbird.com
@iamthetrend


Threadbird Artist Series: Walk In Love

After a shimmering, successful launch of Threadbird 2.0, we bring you back to the 4th installment of the Threadbird Artist Series! This month we’re featuring long time faves, Walk In Love Clothing. Let us introduce you to T.J. and Brooke Mousetis…


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