5 Financial Mistakes For New Clothing Companies

We work with hundreds of different clothing companies every month.  Over the years we have seen lots of people with aspirations of starting their own clothing company have their dreams come crashing down around them, losing thousands of dollars along the way. There are many different reasons why this happens, but oftentimes, it’s a case of unrealistic financial expectations. Here are 5 mistakes I have seen time and time again.

Not Enough Money

So, you got a $300 tax refund? Why not start your own clothing line and  turn $300 into $100,000? While I won’t say it’s impossible, I will say it’s not likely. $300 will barely get you 50 printed t-shirts, which doesn’t leave enough money for a website, marketing, paying designers, etc. Plus, having a single t-shirt design doesn’t make you a clothing company. First, research how much it’s going to cost to launch your brand. How many designs you are going to start with? How many of each design will you print? What other expenses might you have along the way? If you don’t have enough money to do what you want right now, just wait and keep saving. This will give you more time for planning and research.
Continue reading…


Short Sleeve Ring Spun Cotton Comparison Chart

You’ve heard us say it before… not every t-shirt is created equal. When you start brainstorming your next order, you will be confronted with a long list of available garments in each Fabric category. This week, we’ve created a comparison chart to highlight the 6 most popular garments in the “Short Sleeve Ring Spun Cotton” category. In short, Ring Spun Cotton is a tighter, stronger weave with a softer feel. In the apparel industry, Ring Spun is often referred to as Fashion Fit. These shirts are a nice step up from your Basic Cotton shirt and are often preferred in the Clothing Industry.

In the following chart, we have listed the 6 most popular Ring Spun Cotton Short Sleeve T-Shirts, showing their price per garment based on the number of colors in the print. To help you better understand how to use this chart, let’s take an example:

Acme, Inc. wants to print a 2 color design on the Gildan 64000. Using the following chart, they would find G64000 under the header ‘2 Color’. The price per garment is $5.85. Since they are printing 100 shirts, they would multiply $5.85 x 100 shirts to get their total of $585.

Be sure to read the Manufacturer’s description following the chart to find out more about each particular garment. Please email us any time if you have questions about a particular garment or if you would like a recommendation.

Chart Comparing Short Sleeve Ring Spun Cotton T-Shirts

American Apparel 2001

Manufacturer’s Description:

Weight: 4.3oz | 100% Ring Spun Cotton | 100% Fine Jersey Cotton (Heather Grey contains 10% Polyester). Durable rib neckband. Made of 100% fine ring-spun combed cotton, this lightweight fine jersey is exceptionally smooth and tight-knit, making it a perfect surface for screen printing.

Anvil 980

Manufacturer’s Description:

Weight: 4.5oz | 100% Ring Spun Cotton | 100% Combed Ring Spun Preshrunk Cotton Jersey. Side seamed with shoulder-to-shoulder tape. Double-needle stitching on sleeve and bottom hem.

Canvas 3001

Manufacturer’s Description:

Weight: 4.2oz | 100% Ring Spun Cotton | Comfort and style with a super-soft drape you want to sleep in. 30-single 100% combed and ring-spun cotton 4.2oz shoulder taping.

Gildan 64000

Manufacturer’s Description:

Weight 4.5oz | 100% Ring Spun Cotton | Narrower 3/4″ rib knit collar. Deluxe 30’s ring spun softness. Euro style fit in neck/shoulder/sleeves. Seamless double needle collar. Taped neck and shoulders. Double needle sleeves and bottom hem. Quarter-turned to eliminate center crease.

Next Level 3600

Manufacturer’s Description:

Weight: 4.3oz | 100% RIng Spun Cotton | 100% Combed Ring Spun Jersey Cotton. Set in collar.

Tultex 0202

Manufacturer’s Description:

Weight: 4.5oz | 100% Ring Spun Cotton | 30/1’s fine knit jersey. Tubular construction. Ribbed crew taped neck and shoulders with double needle sleeves and bottom hem. Tear-away tag. Reactive dyed. Dischargeable (Heather – 90% Cotton/10% Polyester).

 


Unisex Shirts… Not Really.

The term Unisex in the garment world means that it will fit most “everyone, male or female. However, that doesn’t necessarily mean it will be flattering. With current trends in fashion, most people are looking for a slim-fitted look. Unisex shirts will be slim and fitted on some, mostly men, but they will not be slim and fitted on women. Let’s face it, men and women are built differently, so doesn’t it make sense that clothing is built differently for men and women? Most people want garments specifically cut for their fit, and most, if not all garment manufacturers know this and make a “Unisex” (or men’s cut) shirt and a Women’s cut shirt. Read on to see how unisex shirts fit!

The 6 most popular Unisex soft style ring spun cotton shirts in the printing world are listed below, along with their women’s equivalent.

American Apparel

American Apparel 2001 – Unisex (Men’s Cut) vs. AA 2102 – Women’s Equivalent

American Apparel 2001
American Apparel 2102

Continue reading…


Fibrillation in Screen Printing

Why does my new shirt look old? There is a simple one-word answer for this question: Fibrillation. To simplify a complicated issue, fibrillation in screen printing is when the fibers of a garment stick through the print, giving the shirt a post-washed or vintage, faded look. It is often mistakenly assumed to be an ink problem such as wash-out. The difference between wash-out and fibrillation, is that wash-out tends to happen in patches, whereas fibrillation appears as a more even “faded” look to the print. See the gallery of photos below – a real life example of fibrillation:


Understanding Discharge Printing & Waterbase Printing

Customers frequently ask us about discharge printing or waterbase printing and why it works on some garments but not others. There’s a lot of information floating around promising that discharge will or will not work, but oftentimes the information lacks insight about the effectiveness or limitations of the ink. When working with discharge ink, there’s a difference between “Will this work?” and “Will this look good?”. We wanted to take a moment to discuss discharge, equipping you to make the distinction between these two questions and enabling you to determine what is best for your project.

The first thing to look at is the ink itself. Let’s start with an important point: all discharge ink is waterbase (water based) but not all waterbase ink is discharge. (You may need to re-read that last one a few times). The distinguishing factor between discharge and waterbase is that discharge contains an additive called ZFS (Zinc Formaldehyde Sulfoxylate for the super technical). ZFS creates a chemical reaction that essentially removes the dyed color of the material, allowing the waterbase ink to re-dye the material at the same time. For this reason, waterbase ink works best on light colored garments and discharge ink works best on dark colored garments.

When considering waterbase or discharge ink, you might try thinking of them as “dyes”. When waterbase ink is applied, the shirt color will affect the ink color, as the waterbase “dye” interacts with the material “dye”. For example, a white waterbase print on a red shirt will appear somewhat pink. Or a yellow waterbase print on a blue shirt will appear green. These results are not bad in and of themselves; in fact, they may act in your favor depending on the vision you have for your project. Some customers are intentional about these results to achieve a faded/vintage effect. Take a look at the following image for reference:

Understanding Discharge Printing & Waterbase Printing
Continue reading…


American Apparel 2001: T-Shirts for Screen Printing

Hello Threadbirds!

Today is the start of a new series called “Drawing a Blank”. This blog series will hopefully give you an insight into the world of blank t-shirts for screen printing. We understand that choosing the perfect brand and style is crucial when setting up a new order for your clothing line, brand, startup, band or personal event. We at Threadbird want to give you insight on every shirt we have to offer. That way you can make an informed decision on what shirt to choose for your apparel printing needs. Today’s shirts are a standard, in the screen printing industry.


Continue reading…