How To: Getting the Best Screen Print from Your Design Files

So you’re ready to place a garment order. What’s next, you ask? There will be a number of steps to make sure we have everything you need, one being “high resolution or vectorized artwork”. What the heck does that mean? Well, allow us to explain.

High quality artwork is crucial in the screen printing process. The design you print is a major selling point for any clothing brand, band or retail company. It’s the reason your customers want to buy it from you, and we want all of our customers to succeed. Below we’ll answer some of the top questions that our customers have about artwork files.

“What’s a vector file?”

A vector file is a scalable art format that is most commonly associated with Adobe Illustrator. It’s a file that can be sized small enough to print on a baby onesie or large enough to fit on a billboard without any degradation or loss of clarity. It’s the favored file format of screen printers because it can be easily resized should the artwork require it.

“What does ‘high resolution artwork’ mean?”

It means that when zoomed in at 100% on an image, it has well defined, crisp lines. The two images below help illustrate that. On the top you see two seemingly identical images, but when you zoom in on the two images you’ll see the contrast between the two. The left image is muddy and not well defined. The image on the right, however, is clean without any blurriness or distortion.

  • Low Resolution Artwork File
  • High Resolution Artwork File

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Turnaround Time: What’s Really Happening?

So you’ve placed an order with us and are wondering, “What’s next?” or “How long is all this production stuff going to take?” Well, we can assure you that the Threadbird team is hard at work to keep your order moving and to get the best final product possible to your door.

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Here’s what happens once you submit and pay for your order.

Your digital mocks are created. Our Art & Mocks team immediately starts working to put together your designs and all necessary details for your approval before handing the final mock off to the printing team. You should receive it within 24 hours and the faster you approve the faster we can keep your order moving.

Our purchasing department orders your blank garments. We order your blanks right away to speed up your turnaround time. If you want to change your blanks, please let your customer service rep know as soon as possible to prevent additional delays and/or fees.

Your order goes into production. The average production time from mock approval is 5-7 business days. Any finishings or complex jobs may require additional time, which means turnaround time is an estimate and not guaranteed. If you have a specific due date, please be sure to let your customer service rep know when placing your order. If you have any questions or concerns about your order in the meantime, please contact us at printing@threadbird.com.

 And finally, your order is on the way! We’re big fans of this part. We love when our customers finally get to see their finished product in person. Once you receive your order let us know what you think! Share some pictures and tag us on Twitter or Instagram or let us know if we can do anything else. We want to know how your experience was.

And that’s it! Not too bad, huh? If you’re ready to start the process, you can go here, or you can contact us at printing@threadbird.com.


Threadbird Apparel Finishing: What are Hem Tags

“What the heck is a hem tag?”

A great way to add an extra branded touch to your shirts is by having custom tags sewn onto the shirt. We can put them in the neck of the shirt, but we can also put a hem tag on the sleeve or at the bottom of the shirt. Threadbird does not manufacture these, but if you supply them we will take care of adding them to your shirts. We recommend ordering your tags from www.clothinglabels4u.com.


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Best Printing Styles for Screen Printing

There is an ongoing debate over the best way to screen print. Threadbird Printing has been working to develop an answer so that we can continue to deliver the best possible product to our customers. What we’ve found is that each style has its pros and cons and there is not one perfect process. It also comes down to who is doing the actual printing (there are good printers and bad printers) and what the customer is looking for. Personally, I like my prints to be soft, either no-feel or with a slight hand (barely any feel). However, some customers associate a thicker print with higher quality.

One of the things I love about screen printing is the science behind it. The ink, as well as the shirt itself, have such an effect on the end result. The shirt color and fabric can affect the outcome of the print. An experienced printer knows this and can help you better understand what results you will get. For example, some people believe you can only use discharge on 100% cotton shirts. This is not true; however, discharge does work “best” on 100% Cotton. On tri-blends or 50/50 blends, a discharge print will come out looking faded and vintage which may be the look you are going for. If you are not looking for a vintage print and want to use discharge ink, 100% cotton is the only option.

So, let’s take a look at the 4 most popular print styles today: plastisol, waterbase, discharge and hybrid.

Plastisol

Plastisol screen printing is the traditional style of screen printing that has been around forever. It is the most commonly used ink for screen printing because it is the cheapest and most user-friendly. It works on all types of fabrics, produces bright colors and is perfect for color matching. Like the name implies, plastisol inks are essentially plastic. The major downside to using plastisol inks is that the thickness of the ink can make the final print a bit on the rough side, which can feel heavy and less breathable. Colors can also bleed together when they touch and you do not get as much detail. Very detailed prints with small dots or lines may not print well.
Plastisol
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5 Financial Mistakes For New Clothing Companies

We work with hundreds of different clothing companies every month.  Over the years we have seen lots of people with aspirations of starting their own clothing company have their dreams come crashing down around them, losing thousands of dollars along the way. There are many different reasons why this happens, but oftentimes, it’s a case of unrealistic financial expectations. Here are 5 mistakes I have seen time and time again.

Not Enough Money

So, you got a $300 tax refund? Why not start your own clothing line and  turn $300 into $100,000? While I won’t say it’s impossible, I will say it’s not likely. $300 will barely get you 50 printed t-shirts, which doesn’t leave enough money for a website, marketing, paying designers, etc. Plus, having a single t-shirt design doesn’t make you a clothing company. First, research how much it’s going to cost to launch your brand. How many designs you are going to start with? How many of each design will you print? What other expenses might you have along the way? If you don’t have enough money to do what you want right now, just wait and keep saving. This will give you more time for planning and research.
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Fibrillation in Screen Printing

Why does my new shirt look old? There is a simple one-word answer for this question: Fibrillation. To simplify a complicated issue, fibrillation in screen printing is when the fibers of a garment stick through the print, giving the shirt a post-washed or vintage, faded look. It is often mistakenly assumed to be an ink problem such as wash-out. The difference between wash-out and fibrillation, is that wash-out tends to happen in patches, whereas fibrillation appears as a more even “faded” look to the print. See the gallery of photos below – a real life example of fibrillation: